Client Name
SPX FLOW Technology Pvt. Ltd.
Location
Ahmedabad, Gujarat
Industry
Pump Manufacturing
Project Year
2025
Plant Area
20,000 sq.ft.
Building Height
25 ft
System Installed
- 16 Nos. × 15,000 CFM industrial air coolers
- 9 Nos. × 15,000 CFM ductable exhaust fans
- Total cooling airflow: Approximately 2,00,000 CFM
- Site-specific air distribution and ventilation arrangement
- Ducting designed according to the actual site requirement
Customer Requirement
SPX FLOW Technology required a more comfortable working environment for its manufacturing facility, particularly during the peak summer period.
During high summer temperatures, the heat inside the production area affected worker comfort and productivity.
The customer had previously used conventional air-washer systems but faced challenges related to:
- Maintenance requirements
- Higher power consumption
- Corrosion-related concerns
- Long-term sustainability of the existing approach
The requirement was therefore to develop a more practical and sustainable cooling and ventilation solution suitable for the manufacturing environment.
Our Solution
Aditya Cooling Solutions proposed a fresh-air cooling system using industrial evaporative air coolers combined with a ductable exhaust ventilation system.
The overall ventilation concept was designed to maintain positive pressure inside the production area, while supplying fresh cooled air and supporting continuous air movement.
The system was designed according to the actual site conditions and customer requirements rather than using a standard one-size-fits-all arrangement.
Installed Equipment
- Industrial Air Coolers :- 16 Nos. × 15,000 CFM
- Ductable Exhaust Fans :- 9 Nos. × 15,000 CFM
- Total Cooling Airflow :- Approximately 2,00,000 CFM
Air Distribution & Ventilation Design
The project was designed as a volume-cooling application.
Fresh cooled air was introduced into the manufacturing area through the industrial air coolers, while the ductable exhaust system supported the removal of air and continuous circulation within the plant.
The objective was to create a comfortable working environment by combining:
Fresh Air + Evaporative Cooling + Positive-Pressure Concept + Mechanical Exhaust
The exact air-distribution and exhaust arrangement was designed according to the customer’s site requirements and building conditions.
Installation
The installation was carried out while the manufacturing facility was operational.
Working inside an operating manufacturing plant required careful coordination with the customer’s team and proper planning to avoid disruption to production activities.
The installation was completed within the required project timeline while following the applicable installation guidelines and maintaining coordination with the customer team.
Observed Summer Temperature Conditions
During peak summer conditions, the following temperatures were observed at the site:
| Location | Observed Temperature |
|---|---|
|
Outside Ambient
|
43°C Approximately |
|
Cooler Discharge / Grill
|
28°C Approximately |
|
Workshop / Production Area
|
30–32°C Approximately |
Project Outcome
The customer was satisfied with the overall cooling and ventilation solution.
The system was designed to provide:
- A more comfortable production environment
- Continuous fresh-air circulation
- Positive-pressure ventilation
- Reduced space requirement through a compact arrangement
- Lower power-consumption potential compared with the customer’s previous cooling approach
- Easier maintenance
- Improved working conditions for employees
The customer also provided positive verbal feedback regarding the solution’s energy, space and maintenance advantages.
Why This Project Required a Site-Specific Solution
Industrial cooling is not simply about selecting an air cooler based on floor area.
The final solution depends on factors such as:
- Building area
- Building height
- Production activity
- Heat conditions
- Required airflow
- Air distribution
- Exhaust requirements
- Existing ventilation
- Worker-level comfort
- Site limitations
- Operational requirements
For this project, Aditya Cooling Solutions developed the cooling and ventilation arrangement according to the actual manufacturing facility and customer requirements.
The project demonstrates our approach of combining industrial cooling and ventilation as an integrated air-management solution.
Customer Feedback
The customer has expressed satisfaction with the solution and its benefits related to energy consumption, space utilization and maintenance.
